Get the right leaders onboard. With the right leadership in the right areas pushing the right things, you have success. Employ a multi-tool approach for more savings. The preventive maintenance team at American Axle and Manufacturing addressed an issue found during a routine preventive maintenance work order using multiple condition monitoring tools.
Build a detailed and accurate equipment list. Despite what you may have heard, the foundation of a successful reliability program is a list — a detailed, accurate equipment list ideally recorded in your CMMS software.
It contains the vital information you need to design, develop and engineer your maintenance program from the ground up. In a maintenance improvement process, there are several areas where there is always a desire or undercurrent to shortcut the process. Improve work processes. Operating practices are a vital part of any preventive maintenance program.
Good practices prevent failures. Poor practices encourage failures. This article discusses sample business practices that must be implemented to improve overall plant reliability. Use the right predictive maintenance metrics. What gets measured gets improved. Tracking and reporting on key metrics lets you focus squarely on the behavior changes you want. Create a clear, concise vision. One of the first responsibilities of leadership is to provide a simple, clear view of what the future can and should look like.
Having a clear, concise vision to improve your plant is important. This vision must be simple and visible. Learn root cause analysis techniques. When a reliability problem arises, most organizations either address it at the symptomatic level or seek immediately to lay blame on a person or group. Root cause analysis is a systematic process for understanding and addressing the underlying causes of a problem.
Look, listen, feel, smell. Regardless of whether you're doing inspections with handheld computers or a paper system, can trend data or not, or have key performance indicators or not, you won't be successful unless your people can do quality inspections on equipment. Decide on a lubrication staffing model. The question of who in an organization should be responsible for day-to-day machinery lubrication tasks is common.
Learn the three most common organizational structures and create your own. Create a planned backlog. The first maintenance scheduling principle is the prerequisite of having a planned backlog. Learn how to prepare and use a schedule as a control standard to improve maintenance productivity.
Use Reliability-Centered Maintenance analysis. A Reliability-Centered Maintenance analysis should be viewed as a serious exercise for your business. An RCM analysis is an investment that takes time, resources and money to complete, but is worth the effort. Implement Total Productive Maintenance in 12 steps. Break out of maintenance budget jail. If you are in budget jail and have tried to get out by preaching reliability to the people above you but have made little headway, here is a plan to break you out.
Due to our experience we learnt from our mistakes helping our clients avoid them. PurpleSea provides a comprehensive range of services required to maintain and run your property. This ensures a clean and well-presented vista at all times. PurpleSea specialises in delivering grounds maintenance and landscaping services to commercial organisations. PurpleSea will provide essential information on how to manage the many challenges of your property to become even more successful.
Using a our building software we will recommend preventable maintenance that will save our client in the long run. Our PurpleSea property gmt software comes free. Purplesea are specialists in cleaning and restoring commercial building exteriors and are considered industry experts.
Grounds maintenance software is a type of maintenance software that has features for maintaining the grounds of a property or multiple properties.
The software can record things like lawn care and schedule future jobs. Property maintenance management software is a similar solution that is often used by landlords. This feature is a major benefit of planned maintenance software because it can help you remember appointments as they come up. Maintenance software for manufacturing is used in industrial facilities to keep up-to-date records of maintenance schedules for every piece of machinery.
Because manufacturing companies rely so heavily on machinery, keeping equipment in optimal condition is critical to their success.
Asset maintenance software is designed to track the use and repair of business assets. The goal of CMMS is to provide you with maintenance management capabilities, such as preventive and predictive features that can help you prolong the life of your assets.
Both types of software will provide you with the means to create work orders, record spare parts inventory, scheduling preventive maintenance, and record asset histories. Another type of similar software is enterprise asset management software or EAM software.
This type of solution was created as a type of CMMS software for enterprise-level organizations looking to implement global maintenance initiatives. EAM software differs due to the scope of assets being tracked, as this usually happens across multiple departments and locations and will have a much larger impact on your business when it comes to the manufacturing process, procurement of goods, and even human resources due to how it may affect personnel.
This price range will give you an entry-level system for less than 3 users. Common capabilities included in these entry-level options include work order management, preventative maintenance, asset management, document management, and reporting. These mid-level and enterprise type systems can handle a larger amount of users. A majority of maintenance management software is sold as a subscription and is web-based SaaS. These options provide smartphone mobile device flexibility with the use of mobile apps.
There are a few options that can be sold on-premise with only a one-time purchase cost. Talk with a Software Expert…. Maintenance Management Software Get the best maintenance management software for your business.
Get a free consultation from an independent system expert. Get Recommendations. Popular Products No products found. The solution is easy to use, powerful, and priced right for your business. The user-friendly setup wizard can get your program up and running in 10 minutes.
Price Range. Fiix Inc. Its innovative, multi-tenant cloud-based CMMS mobilizes the maintenance….
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